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Everything posted by JamesK

  1. My first time successfully making a Damascus product over 10 layers, so I’m happy with it for sure! Only thing is it has a dirty Damascus kinda look to it, even though I had a 600-grit finish. In a 4-1 ratio water to ferric chloride, I took about 45-60 mins with about 15-20 min soaks followed by a 600-grit sand on both sides, followed by another soak. What do you all think? I kind of like the worn look, but would have liked a specific pattern. What should I look out for in the future?Also, you can clearly tell where I heat treated the metal, so it’s very dark compared to the back of the hawk
  2. Yea I was going to do just that, thanks for the info!
  3. So I made a 10 layer Damascus billet from 2 files, a nail spike, and 2 layers of low carbon steel in between (then folded to make it 10), drew it out into a billet and made a hand sized tomahawk head from it, so now it’s more like 20 layers at the edge. I have it nice and cleaned up but no heat treat yet, and I was wondering when I should do that. Is that like the final step? I’ve never succeeded in a Damascus blade so this is a very new thing to me Also does anyone have any cool design ideas? I’ve made tomahawks before but none looked as good and symmetrical as this one so I want a nic
  4. Ok awesome, thanks! I have this old giant billet of steel from Lowe’s that is so low in carbon so I could probably use that
  5. Just for reference these are my 4 billets (first 3 are files last is the nail spike), they’re a lot darker in the photo I had to use my flash
  6. Just a question about using files for patterns...I have 3 old files that I forged all into same width billets, as well as a nail spike I did the same with, and cleaned them all up into 4 separate small billets. Is it possible (or plausible) to create very simple Damascus from these components? I don’t have a welding kit or even power tools, so I was thinking weld each piece separate then combine them, and I could fold that billet over 3 or 4 times for a very simple pattern
  7. So this is my first hidden tang knife I’ve made, or I should say finished, and I learned a lot from it. First of all I learned how to make 90 degree grinds with a cheap $80 4x36 grinder so that’s good, and I learned that without a drill press you can use the prying end of a slightly modified crowbar to forge-punch the slit for a guard in. There’s a lot of minor flaws and things I wish were better with this knife (like a tiny warp near the base on the edge, blade isn’t super sharp, hole in wood is way too thick so I had to shove it full of epoxy for the knife to stay, handle is a bit awkward, e
  8. Ok thanks everyone for all the feedback...I technically CAN afford a $1000 grinder my issue is putting that kind of money into a hobby, I’d feel much better going with a grizzly in time after putting aside extra money and being able to get good enough stuff done with that. Still would be extremely better than what I use
  9. Thanks for the feedback! Based on the fact that I’m still a big forging noob and don’t need big expensive tools, do you think a 1x30” belt attachment to a rotary knife sharpener (sharpener and attachment $200 total) would be a good investment compared to what I have? Plus I’d have a better sharpener
  10. I know this might not be the best place for this topic, but I was wondering if anyone knows of any cheap (but not too cheap) belt grinders I could order online, one that would be better than my current 4x36 $80 one I bought when I started forging one year ago. It works, sure, but it’s pretty big for any detail work at all, and I’m limited to what I can use it for and make from it. I want a 1” or 2” thick belt so I can do more precision and professional work. Now for the price: I’m willing to put up to $300, maybe $400 if it’s really nice and quality. I understand I won’t find anything really g
  11. Also just for a reference as to what my knife looks like, here’s a picture before my first handle cracked and before I ruined my first guard (yea I’ve ruined a set of handles and guards already which adds to frustration) *the handle and guard aren’t on this is an aerial to show what it would look like
  12. So I’ve been working on a knife for a bit now and I’ve moved on to the handle. I have the hole for the wood drilled but I plan on also having a guard. The guard isn’t working out though and I can’t figure out how to make the slot without a drill press. I’m not worried about it being a perfect fit at all, just able to fit at all and stay with epoxy. Today I drilled 3 holes by hand but they weren’t exactly lined up and even this took a while, and they were too far apart to file together and the whole process seems incredibly frustrating to me now. What keeps me focused is the fact th
  13. Thanks for the feedback! I understand your point completely, looking back it was dumb to even try and attempt Damascus at the level I am at (honestly it just looks so cool I had to try!), and what’s most important is knife design and function above all, Damascus can come back in a few years...maybe I’ll even get some pattern out of two layers
  14. I’m new to bladesmithing and decided I’d try and do a super simple 3 layer “Damascus” out of different tools, and made 3 somewhat even billets. I then forge welded what was once a nail spike to a modified file and it worked! Tried to weld an old piece of a saw blade (a mild, soft core!) to the other side of the spike and I couldn’t get it to stick for the life of me... Obviously some steels forge weld better than others, but can someone explain why exactly that is the case? Also if anyone has any techniques to forge welding WITHOUT power tools, as I don’t have any, please share them! I sp
  15. Ok thanks for the advice! I may just heat it to a few hundred degrees then clamp it and let it cool slowly in the air with pressure on it, maybe that’ll work...otherwise I’ll jist leave it because it’s near the base of the knife and I’ll use it mostly for chopping so it shouldn’t get in the way
  16. Just finished up what I would call a hunting/camping knife so I started to temper it but realized it had a small warp on just the edge, and if I grind it out I’ll lose at least a few millimeters off the edge, which is already lower than I want it to be...is there any risk or permanent effects of heat treating twice, even after a first temper? So far I heat treated and tempered it but now it kind of has to be hammered straight again
  17. Just finished my fullering device, a tool I only recently learned about and only recently learned how necessary they are. So I went ahead and bought a 36 inch steel rod 1/2” and it pretty much turned out just as I planned. The spring section is crudely forged and ugly but it’s very springy, and although some stuff is unaligned the two rods are aligned and fit well, so any suggestions or comments on it? Thanks. Spent about 25-30 mins on it PS: I know my anvil is ugly and tiny, it’s onlt $85 and all I can afford right now, the next best is way over my budget for tools
  18. Thanks for this, didn’t know this thread existed...thanks for it
  19. After doing some short research I’ve decided to probably scrap this build. It’s atrocious I know, but this was my first attempt at making something actually look good and not just something that looks like a blade with a sharp edge. I’m only a few months into bladesmithing and I’m in a heavy trial and error period. I wrote down what the blade should look like, as well as possible steps I could take to make a new one, with the current blade as comparison. Looking at the picture below, would you say that the steps I wrote as well as the picture make sense? obviously the tang is too thick in
  20. I first want to apologize for asking three questions so far on this blade, but I haven’t been able to find any good hidden tang making tips so I’ve been winging it and asking questions along he way. This is the best I was able to get, and it’s not that good, but any suggestions before I completely grind the blade and treat it? i know tang is awful but hopefully I can hide it enough and it won’t be an issue fitting it into the handle
  21. Ok thanks so much, I don’t have the tools but I can come up with something, worst case scenario I grind the top part to the right shape because it doesn’t go down
  22. ok, thanks for the advice...I do realize it's pretty short right now and hopefully I can either fix it or make a better one in the future...and what do you mean by using the back of the anvil? I'm a huge newbie at forging, but do you basically mean using the small surface area of the anvil to move the steel in two directions (drawing out the blade to lengthen it at the expense of thickness)? I could use cross pein but that would leave huge forge marks...thanks
  23. Hey guys, I’ve been working on a Bowie knife from the second half of an old prybar (that hardens well), and this is my first real Bowie and I want a hidden tang to stay true to the classic Bowie shape. I’ve never done a hidden tang before and thought I’d ask a few questions before I continue to hammer out the tang because the last thing I want to do is ruin this knife because it looks good so far. So here is my knife after about an hour and a half (2 days of forging). I like the shape and think it can turn into something nice, but the tang is weird right now. It is not centered and it’s
  24. Ok thanks for the help so far specifically on this build I’ve been working on. Since I have a mystery steel and no propane torch, do you think 450-500 at 2-4 hours is a good time for a good temper so that it’s tough but also fairly hard?
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