Gary Mulkey 1,340 Posted Saturday at 02:48 PM Share Posted Saturday at 02:48 PM Recently we've had the largest snow accumulation in the past twenty years and sub-zero temps which have precluded much shop time but it has afforded me some time for design. I believe that for my next project I'm going to build a renaissance style dagger. I have started on a new variation of an explosion pattern mosaic damascus which should work well for it. Since it will have a "busy" pattern blade, I think a fairly plain hilt of blackwood & 416 will compliment it well. My biggest pre-production problem that I see is that my little mini lathe won't accept a large enough diameter stainless round rod to turn the size pommel that I would prefer but I'll dig into my "bag of tricks" and figure something out. I'll try to keep you advised as I progress. 6 Link to post Share on other sites
Bob Ouellette 65 Posted Saturday at 09:03 PM Share Posted Saturday at 09:03 PM What type of chuck do you have on your lathe and what is the largest size it will accept? Link to post Share on other sites
Gary Mulkey 1,340 Posted Saturday at 10:18 PM Author Share Posted Saturday at 10:18 PM It is a 3 jaw chuck that opens to 1" Link to post Share on other sites
Bob Ouellette 65 Posted Saturday at 10:29 PM Share Posted Saturday at 10:29 PM 7 minutes ago, Gary Mulkey said: It is a 3 jaw chuck that opens to 1" Depending on how much swing you have over the cross slide, you can add .25" to your widest dimension then use a saw or cut off wheel to cut one end of your stock small enough to fit in the chuck. 1 Link to post Share on other sites
jake cleland 437 Posted Sunday at 04:08 AM Share Posted Sunday at 04:08 AM On some 3 jaw chucks you can remove and invert the chuck teeth to grip larger stock... 1 Link to post Share on other sites
Bob Ouellette 65 Posted Sunday at 08:31 AM Share Posted Sunday at 08:31 AM 4 hours ago, jake cleland said: On some 3 jaw chucks you can remove and invert the chuck teeth to grip larger stock... Most of the 3 jaws I've used had jaws that come off to be inverted due to the shape of the threading mechanism. 1 Link to post Share on other sites
Alan Longmire 2,714 Posted Sunday at 01:59 PM Share Posted Sunday at 01:59 PM Just be sure to keep them in order! They will be stamped 1, 2, and 3, and the slots will as well. If you get them mixed up they won't be concentric. Link to post Share on other sites
Gary Mulkey 1,340 Posted Sunday at 10:10 PM Author Share Posted Sunday at 10:10 PM After a bit of massaging I got my little lathe to accept 1.25" which I was happy with. You can see that I hollowed the pommel which is mainly for weight reduction. The damascus billet for the blade is a variation of an explosion pattern. Once I was happy with the pattern, I got the billet annealed and cut into tiles. I'll try to get it welded tomorrow. 2 Link to post Share on other sites
Jon Bishop 8 Posted Sunday at 11:38 PM Share Posted Sunday at 11:38 PM That is a nice design. Would you mind someone else trying that? Jon Link to post Share on other sites
Gary Mulkey 1,340 Posted Monday at 08:23 AM Author Share Posted Monday at 08:23 AM Jon, Feel free Link to post Share on other sites
Gary Mulkey 1,340 Posted Monday at 11:00 PM Author Share Posted Monday at 11:00 PM My first look at the pattern: 2 Link to post Share on other sites
Chris Christenberry 345 Posted Monday at 11:09 PM Share Posted Monday at 11:09 PM Wow, Gary, you sure know how to put those patterns together. 1 Link to post Share on other sites
John Albright 2 Posted Tuesday at 12:41 AM Share Posted Tuesday at 12:41 AM That is awesome!! 1 Link to post Share on other sites
Alan Longmire 2,714 Posted Tuesday at 06:50 PM Share Posted Tuesday at 06:50 PM That's gonna look good with the centerline running through those X's. Good pattern for a double-edged symmetrical blade. 1 Link to post Share on other sites
Brian Dougherty 1,166 Posted Tuesday at 07:18 PM Share Posted Tuesday at 07:18 PM Nice. I know exactly how that is done now thanks to you. I still can't do it as well though 1 Link to post Share on other sites
Gary Mulkey 1,340 Posted Tuesday at 10:07 PM Author Share Posted Tuesday at 10:07 PM Brian, I did this one without a can but a simple tile cut & weld. Link to post Share on other sites
Brian Dougherty 1,166 Posted yesterday at 12:10 AM Share Posted yesterday at 12:10 AM I could see that you welded the tiles square to each other, and wondered if it was a can, or a ferry flip. I still struggle to get my diagonals to come out straight Link to post Share on other sites
Gary Mulkey 1,340 Posted yesterday at 06:29 AM Author Share Posted yesterday at 06:29 AM I occasionally will put a Ferry flip in a canoe just to increase the chances of good welds. I just opted not to this time. Link to post Share on other sites
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