Emanuel Nicolescu Posted September 23, 2007 Share Posted September 23, 2007 (edited) Hello, My name is Emanuel and I've been lurking around the forum for a while. I collect ethnographic swords and daggers, and I'm interested in starting bladesmithing. I settled on a simple stacked brick gas forge and I tried building Reil and Zoeller burners but I can nevver get the gas jet hole small enough. For the life of me I cannot find a #60 drill bit in the suburbs of Toronto, and a 1/32" hole seems to be too large. The flame burns well but the temperature isn't high enough. I've used a .025 contact tip for the Zoeller sidearm burner but it doesn't work at all as the flame chokes in the pipe before getting to the flare. Zoeller recommends a .035 or .045 tip so is the .025 just too small? Now I've read that a Bernzomatic JTH7 torch could burn hot enough for a small forge and I'd like to give it a try. The torch comes with a hose and a connector for a gas tank. Can the connector be fitted to a simple regulator or other threaded gas fittings or must I get a special adaptor connector? Best regards, Emanuel Edited September 23, 2007 by Emanuel Nicolescu Link to comment Share on other sites More sharing options...
Ken Kelley Posted September 23, 2007 Share Posted September 23, 2007 Emmanuel, Try a .035 Tweco tip in the Zoeller sidearm burner. Mine works just dandy and I'm going to try a bigger one soon to see how it works. I built a Reil burner not long ago and used a #58 drill for the gas jet. It also works very nicely. #57 should work as well. The critical thing with both types is alignment of the jet in the tube. Get it a little off and it just won't work right. Link to comment Share on other sites More sharing options...
John McPherson Posted September 24, 2007 Share Posted September 24, 2007 Numbered drill bits are pretty darn small, and are usually sold as a set, also known as wire bits. Try an industrial tool company, not a home center. Even in (metric) Canada, someone should sell American style bit sets. Here, Harbor Freight and other importers sell a complete set of 115 bits, fractional (inches), letters, and numbers for $30US and up. BTW, trying to drill out copper MIG tips with a power drill is an exercise in futility, copper is too soft and 'grabby'. Try a cheap tip cleaner set used for Oxy-acetylene torches to ream out the tips to change sizes, instead. Look up "one brick forge" on anvilfire.com to see how to set up a propane torch forge. Good luck! Link to comment Share on other sites More sharing options...
Emanuel Nicolescu Posted September 24, 2007 Author Share Posted September 24, 2007 Thank you both for the replies. I just bought a drill bit set off ebay with #1-60 bits. After reading some more about the micro-forges and the gas torches I think I'll just return the torch and spend the money on fixing up the burner. I'm attaching a pic of my present setup...the fire chamber is about 5"x5"x10". I'll let you know how it goes. Regards, Emanuel Link to comment Share on other sites More sharing options...
Mark Parkinson Posted September 25, 2007 Share Posted September 25, 2007 instead of e-bay next time try Princess auto they have # etc. in stock in the stores and the catalog is great for all kinds of stuff for building power hammers, grinders etc. http://www.princessauto.com Mark Link to comment Share on other sites More sharing options...
Bret Posted September 26, 2007 Share Posted September 26, 2007 (edited) Ive built alot of these burners and have run across the same problem your having. Use the .035 tip and shorten your 3/4 pipe by about a 1/2" at a time untill you get a flame that will burn in open air without sputering in the tube, Then take off another 1/2" and you will have a smoking burner. Also the volume of the forge may require an additional burner, thats a lot of room to heat Edited September 26, 2007 by Bret Link to comment Share on other sites More sharing options...
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